For instance, a corkscrew requires a cutout in the handle — making it impossible to put a corkscrew in a slot not designed for one. In fact, you don’t even really need to follow a tutorial (though they can help quite a bit). As a quick reference, we’ve outlined the methods/parts below: Scales: By far the simplest and most common method, the handle scales of a SAK are quite easily swapped for alternative colorways, materials, textures, styles, or whatever else. In fact, its history dates back to well before EDC was even a concept. If you have a flavor for natural materials other than hardwood, then this might be the Swiss Army Knife customizer you’re the most interested. Learn more. A selection of sales that will save you coin on adventure-minded staples. Practically anything, really. It’s worth keeping in mind that, inherent to the in-depth customization process, this means they’re significantly more expensive than out-of-the-box SAKs. Shortly thereafter, a Swiss-based company helmed by one Karl Elsener began producing the same knife on Swiss soil — though the process nearly bankrupted the man and his company. That means, so long as you know where to look, you can craft the perfect Swiss Army Knife for you and your everyday carry loadout. The most common tools, besides knife blades, include tweezers, toothpick, awls, can openers, cork screws, slotted screwdrivers, phillips-head screwdrivers, nail files, scissors, saws, files, hooks, magnifying glasses, ballpoint pens, fish scalers, hex wrenches, pliers, and key rings. Better still, there are specialty scales here for just about any budget. All you have to do is email CCW to trade your ideas and their pricing and you’ll have a heritage-level custom SAK in no time. So, what can be replaced or modified on a standard Swiss Army knife? The remaining portion of Wenger would go on to craft watches, luggage, apparel, and accessories under the name SwissGear. Better still, there are so many different variations, there’s a SAK fit for just about anyone. In 1891, Karl Elsener set out to manufacture knives for the Swiss Army. Due care and diligence must be undertaken when handling sharp metal blades and components. Sitting somewhere between purism and innovation, you’ll find Canadian craftsman Robert Lessard — better known as SAKModder. If you’re interested in one of his spectacular offerings, simply reach out via email or DM. Once built, fasten the metal parts by adding brass flanged bushings to the rivets. If you want a fully-custom, completely unique Swiss Army Knife, stop here. We’d be remiss in our duties if we didn’t mention that the brand responsible for building SAKs for the last 100+ years actually offers their own customization program. Identify your preferred handle sides (or "scales). Though both brands still operated independently (at least as far as the public is concerned), they were no longer friendly rivals but, rather, sister brands. That being said, your custom is almost guaranteed to be of exceptional quality, as it is coming from the brand directly — and that might be enough to make the investment worthwhile despite the downsides. One of the most easily and commonly customized parts of a SAK is the scales. For instance, you’re limited to the scope of how much you can customize; you can pick out the baseline tool, the color and/or pattern of the handle scales, and even have letters and/or symbols engraved onto the handle, but you can’t make tool or material swaps. Renamed to Victorinox (adding the “inox” suffix as a reference to the French term for stainless steel, acier inoxydable) in 1921, the original SAK-making brand would eventually come out on top as, nearly a century later in 2005, they would actually end up purchasing Wenger. Select the tools you feel will be most useful. After the assembly of the metal parts, the blades are sharpened to a 15 degree angle, resulting in a 30 degree V-shaped steel cutting edge. Liners: As mentioned above, removing the liners and removing the tool units requires basically the same process. Whether you’re looking simply to swap out your handle scales for something a little more premium or you want a fully-customized, no-expense-spared completely unique SAK, getting that handled is as easy as knowing where to look. They’re open to accommodating other requests, but a quick glance at their past works definitely shows that their mastery is in crafting absolutely gorgeous hardwood scales of varying types. Headquartered in Germany, Chris Custom Works is definitely the SAK customizer you’ll want to turn to and/or consider if you’ve got a taste for premium woodworking in your everyday carry. Of course, the most striking offerings found here are also the most expensive — but that’s what you pay for perfection. There are interactive displays with informational videos, some telling about the history of knives, some about the Victorinox company. At first, Wenger continued to operate as a “separate” brand. If that’s not enough, you can have a gander at their exceptional catalog — which includes CNC precision-machined scales made from materials such as titanium, inox, Damascus steel, etc. Crafting custom SAKs and their constituent parts for nearly a decade now, SAKModder is heralded by many as unrivaled in the custom SAK space. Even more recently, Herman Melville’s Moby Dick references a folding-style tool equipped with “screw-drivers, cork-screws, tweezers, awls, pens, rulers, nail-filers, countersinkers.” And that was first published in 1851. Richard Belmondo began his career as a reporter for the London-based "Camden New Journal" in 1996. Tools: A bit more complicated than swapping out handle scales, switching a tool isn’t as straightforward a change to be made in a Swiss Army Knife, but it is possible (though you’re probably better off paying an expert to do such a swap, most of the time). Use nippers to cut any excess length of the rivets to make them flush with the bushings and then flatten them with a small hammer. Of course, if you want it done right, you might want to check out the following 10 Swiss Army Knife customizers and their offerings before you go spending your well-earned cash. Often, people will swap the standard stainless steel plates for those made of alternative metals, like brass, or even synthetic materials, like G10. In fact, this craftsman has actually modded Swiss Army Knives to contain parts from other knifemaking brands. All you have to do is remove any tools (like tweezers that are commonly installed in the handles) pry the scale (usually a type of plastic called cellidor) from the tool with a pry bar or flathead screwdriver or something similar (you can use the tweezer channel for this). Certain components may be harder to come by than others so just in case you have to source it from scratch, make a note of the raw materials. The blades can be checked with a laser reflecting goniometer to verify the angles. The official, original Swiss Army Knife wasn’t actually created until the late 1880s — after the Swiss Army began searching for a new standard-issue pocket knife for its soldiers. However, their overall history has probably had a few more twists and turns than you may suspect. The standard Victorinox Swiss Army knife is approximately 91 mm long and 20 mm wide. In 1891, Karl Elsener set out to manufacture knives for the Swiss Army. If your favorite SAK is nearly perfect, but just needs a touch of modification in the form of a simple scale swap, you might find what you’re looking for from Swiss Bianco. The upside is you’ll be getting exactly what you want down to the letter — from the scales to the liners and everything in-between — which might be enough to warrant the inevitably high price of a full-custom Swiss Army Knife. There isn’t much in the way of replaceable hardware, but the brass pins that hold the tool together can be swapped — usually in favor of screws — that make the tool easier to take apart, easier to service, and — in some cases — even thinner than before. A versatile long-sleeve made from technical poly blend material. The demand is quite high, however, so be prepared for a long wait if you want one of these SAKs. For broad strokes purposes, there are five ways one can customize a Swiss Army Knife. The history of modding SAKs doesn’t go that far back and if you were keen, you could probably still find the genesis on places like the Multitool.org forums. We’d suggest straying away from anything too permanent unless you’re certain you don’t want to swap the scales ever again. They’re also heavily inspired by TV, movies, and video games, which sometimes comes out in their work — which makes them an even more unique prospect than much of their competition.

how to make a swiss army knife

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